"Quality exceeded expectations. Customers keep commenting on the packaging."
"Fast turnaround, zero errors. Perfect eco kraft boxes for our sustainable brand."
"Switched from a competitor — night and day difference in quality and service."
Double Wall Tray
Double wall trays manufactured by us are superior in build quality but low in cost. We also provide free design and shipping support all across the USA. Double Wall Tray is one of the best packaging solutions that can serve several purposes for different items. These trays are manufactured of high-quality materials such as card stock, corrugated sheets, Bux board, E-flute paper, and other eco-friendly Kraft materials. The double-wall construction of these containers makes them perfect for heavy housing items with care. The rigid construction and space inside these containers make them dynamic for storage, transit, and displays on market counters.
100% Print Quality Guarantee
Not satisfied? We reprint or refund — no questions asked, every order.
Configure & Quote
Choose box type, size, finish, and quantity. Fill our instant quote form — response within 2 hours.
Design
Upload your artwork or just share your logo. Our free design team builds print-ready artwork for you.
Payment Process
After approving our digital files and being satisfied, we process the project amount.
Production
After final file approval and payment, our expert production team gets to work immediately.
Delivery
We use trusted courier services like FedEx, Skynet, and DHL for fast, reliable delivery.
| Box Style | Mailer Box (Tuck-end / Auto-lock / Snap-lock) |
| Dimension | All Custom Sizes & Shapes |
| Minimum Order | No Minimum Order Required |
| Stock | E-Flute, B-Flute Corrugated, White Kraft, SBS Board (10pt–28pt) |
| Printing | No Print, CMYK, CMYK + 1 PMS, CMYK + 2 PMS |
| Finishing | Gloss, Matte, UV, Spot UV, Embossing, Foil Stamp, Soft Touch |
| Included | Die Cutting, Gluing, Scoring, Perforation |
| Additional | Eco-Friendly, Recycled, Biodegradable, Food-Safe |
| Proof | Flat View, 3D Mock-up, Physical Sample (on request) |
| Turnaround | 7 Business Days · RUSH 3–4 Days |
| Shipping | Free to all USA addresses |
| Certifications | FSC Certified · Recyclable · Food-Safe Available |
Instant Quote
Not sure about dimensions? Fill this and our team responds in 1 hours.
🎨 Free Design Consultation!
Our design team tests different layouts until you find the one that speaks to your brand — at zero cost on every order.
Cardboard
Minimal environmental impact, minimizes waste. Great for lightweight retail products.
Kraft
Strong, durable, and reliable. Widely used eco-friendly material across many industries.
Rigid
Highly protective, affordable, and recyclable. Provides maximum protection for premium products.
Corrugated
Easy to customize, cost-effective, and sustainable. Ideal for branding and shipping.
Foil Stamping
Gold, silver, or rose gold foil. Adds a luxury metallic effect.
Spot UV
High-gloss UV on selective areas for a shine effect.
Gloss
Vibrant glossy finish increasing color brilliance.
Matte
Premium velvety finish. Fingerprints less visible.
Embossing
Raised 3D texture. Transfers finest brand details.
Debossing
Pressed-in graphics create a unique tactile experience.
Soft Touch
Velvety soft-touch lamination adds texture and protection.
Holographic
Diffracts light to reveal rainbow colors at all angles.
Description
Quality Finishing Options for Double Wall Tray Packaging
The double-wall tray box packaging is ideal for carrying temperature-sensitive items such as food or pharmaceuticals. There is no need to glue, assemble, and collapsible box while printing. With its lamination and quality finishing options, tray packaging is an option for businesses seeking to enhance their brand image. A typical double wall tray with an extra sleeve to complete the box requires no adhesive, folds up a little, and is simple to assemble. Infuse your boxes with unparalleled distinction through the art of paperboard packaging.
The Ultimate Lightweight Guardians of Your Products
Everything in the modern world is packed, and packing quality is crucial when it comes to product shipping. Products should be handled easily with packaging that is both robust and lightweight. Different items require different packaging; thus, you need packaging with several benefits. Double Wall Tray boxes have all the required characteristics. These affordable, sturdy cardboard boxes are designed to prevent product damage during transit and are lightweight yet sturdy.
Versatility of Custom Double Wall Tray Boxes
These boxes are adaptable and suitable for a variety of products. Custom Box USA is the only company to consider when looking for the top producers of these boxes. They have a staff of talented designers to meet your demands and have been creating different kinds of product packaging for a long time. Conveniently accessible customer care centers assist with your packing needs.
Advantages of Customization
The double-wall tray box has a sturdy tray design and a unique double-wall structure, providing exceptional strength and durability. Its robust design ensures that products are protected from damage or breakage and crafted from high-quality materials with excellent moisture resistance, ensuring that goods remain pristine. Standard double wall tray accompanied by an adjunctive sleeve to culminate in a comprehensive box solution. There are several advantages to customizing your Double Wall Tray boxes:
- Brand Marketing: Using boxes with custom printing can be a great way to promote your brand. Putting your logo or company name on these boxes is an inexpensive method to market your goods and business.
- Higher Sales: Customers are drawn to eye-catching packaging.
- Buying in Bulk: You can purchase personalized boxes in large quantities at wholesale costs.
1. Cost-effective Approach With Unique Quality Material
A single packaging solution serving many functions is a cost-effective approach to catering to packaging needs. Double wall tray boxes are an excellent example as this packaging solution is manufactured of high-quality materials with a unique tray-like construction comprising a double wall. It can help in keeping things organized in a tidy manner. The vast space inside these trays allows for housing items such as food, beverages, etc. They work more like Archival boxes with a tray-like construction with a top lid.
2. Best Double Wall Tray Designs Supplies at Low Rates
Here at CustomBoxUSA.com, we provide the best double wall tray design supplies at low rates. Implementing the advanced production method by our brand helps us cut production costs by a vast margin. We also provide several free services, including designing support and free shipping for double wall tray supplies in all other cities across the United States.
3. Elevated visuals
The visuals of any packaging matter a lot because the visual appeal plays a vital role in engaging more consumers towards a specific product. Consumers are always attracted to appealing and vivid containers that showcase the true and bold nature of the products. You can use our brand's double wall tray printing service to customize the tray to the requirements and nature of the product to be displayed inside these trays.
4. Collaborate With Designing Experts For Developing Free of Cost
These cases also work as displays on the market shelves and counters, and you can use the sides of these containers to be printed as space is optimal for the promotional material to be printed on them. You can also utilize foil printing for embossing your brand logo, tagline, or any promotional message to be printed on the containers. We also provide you with a free design utility, and you can collaborate with our design experts to develop a one-of-a-kind design for your tray packaging.
5. Safety of the products
These trays effectively provide a premium level of protection to the product. As their name suggests, these trays are formed of double layers of card stock, which results in a sturdy and rigid construction of the trays. This design is effective in protecting the product from any wear and tear. The containers can withstand high loads and work as a smash-and-knock-free barrier between the main product and any external factors. Double wall tray custom packaging manufactured by our brand is superior in functionality due to the use of high-quality materials in manufacturing. We can provide you with premium-quality containers at low rates.
6. Versatility saves money
Double wall tray packaging supplies by our brand are high in quality and can be customized with several options. You can use the same packaging style for displaying and transiting different items. You can imprint the side according to the branding and nature of your product, and this packaging style can work perfectly to display the product in the best manner. Despite all the unique characteristics of the containers, these can be purchased at low rates using our services. The advanced methods utilized by our brand help us cut manufacturing costs so that we can serve you cost-effectively by saving you money.
Full CMYK Printing
Vibrant, photographic-quality print on every panel. 300 DPI resolution ensures crisp logos and artwork.
Eco-Friendly Materials
Made from recycled corrugated or kraft board. 100% biodegradable and FSC-certified materials available.
Fully Custom Sizes
Any dimension you need — from small jewelry mailers to large product shipping boxes. No constraints.
Premium Finishes
Matte, gloss, soft-touch, foil stamping, embossing, and spot UV — all available on every style.
Auto-Lock Bottom
Pre-glued auto-lock bottom for fast packing. No tape needed — saves time on your fulfillment line.
Free Design Service
Share your logo and brand colors — our team creates print-ready artwork at zero cost, every order.
"Quality exceeded expectations. Customers keep commenting on the packaging — really elevates the unboxing experience."
"Fast turnaround, zero errors. Eco kraft boxes are perfect for our sustainable brand. Ordering every quarter."
"Switched from a competitor — night and day difference. Free design support saved us hundreds in agency fees."
"200 custom mailers for our product launch — arrived 2 days early, colors spot on. Customers DMing us about the packaging!"
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